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TigeDuner's Ballast Install

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    TigeDuner's Ballast Install

    After reading EKS's and G-Money's threads about their system, I contacted SPBFAN and ordered up the three bag system with the Ballast Puppy pumps. My system is pretty close to G-Money's but I upsized the intake and added fill lines to each sac rather than pump in and out of the same sac opening.

    While waiting for the equipment to arrive, it was time to demo the boat and see where I was going to drill thru the hull and how the plumbing and wiring was going to run foward.

    Removing the rear seat was a chore in itself. After removing the rear seat back pad, this exposed the bolts that held the seat back to the hull. I removed those three bolts and the bolts in the carpet base and still the seat section would not pull loose. I found that Tige must use the same fast set sealer that I plan to use on the thru hull pick up to glue the seat assembly to the hull. An hour later, after pounding wedges between the seat back and the hull, the fiberglass seat unit popped loose.

    I removed the floor (2 bolts under the seat section) and exposed the gas tank. This is where I found the fitting at the tank leaking gas into the bottom of the boat. I guess it was time for this project ot begin.

    Gas in the bottom of the boat


    Notice the rear of the seat back


    After fixing the gas leak, the holes for the two rear vents were drilled. As said by many, pre-drill a scrap piece of wood to verify the correct hole saw to use. I drilled from both sides to keep the carpet cut neat. I used the stainless steel vents ($15.00 each delivered) and used the 3M sealer on each.



    Next, I decided to do the pump wiring for each of the three pumps since the equipment was still on order.

    I used #12 stranded wire in a wire loom. The front loom was connected to the starboard gas tank brackets via rubber insulated loom clamps.



    Both the rear pumps were routed up under the top of the hull with the factory wiring with wire ties to the future locations on the back of each of the rear seats.

    Right side to be mounted to left of battery charger



    Left side to be mounted just above gas fill hose



    More later-back to work...
    Last edited by TigeDuner; 05-13-2008, 08:07 PM.

    #2
    WOW, good thing you foihnd the gas leak
    The laughter of the world is merely loneliness pathetically trying to reassure itself. - Neal A. Maxwell

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      #3
      Originally posted by eks View Post
      WOW, good thing you foihnd the gas leak
      Yeah, gas in the bilge is not a fun time. When I had my fuel pressure regulator changed out last year, they pinched one of the O-rings connecting the high pressure fuel line into the fuel cooler. So, the faster I went the more gas ended up in bilge. Nothing like trying to get back to the dock knowing you're sitting on a powder keg waiting to blow.
      Cursed by a fortune cookie: "Your principles mean more to you than any money or success."

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        #4
        No kitting. Scary thought!
        The laughter of the world is merely loneliness pathetically trying to reassure itself. - Neal A. Maxwell

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          #5
          Looks nice and clean so far...Nice job
          Put your hand on a hot stove for a minute, and it seems like an hour. Sit with a pretty girl for an hour, and it seems like a minute. THAT'S relativity. Albert Einstein

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            #6
            G-
            I talked with Andrew last night about how you ran the piping for the front bag. Going under the floor was a great idea rather than running the drain hose around the front of the boat under the seats. That is tonight's project.

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              #7
              I have also ran my under the floor and up the same hole that all the wires come up. The wires from the switches to the back pumps also were done through the floor.
              The laughter of the world is merely loneliness pathetically trying to reassure itself. - Neal A. Maxwell

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                #8
                Originally posted by eks View Post
                I have also ran my under the floor and up the same hole that all the wires come up. The wires from the switches to the back pumps also were done through the floor.
                Did you drill new holes in the floor or use the vent holes?

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                  #9
                  Here is a picture of the bow starboard side where I fed the hose and wires.

                  [/QUOTE]
                  The laughter of the world is merely loneliness pathetically trying to reassure itself. - Neal A. Maxwell

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                    #10
                    You can see the white hose and the black and red wires going to both of the rear pumps.
                    The laughter of the world is merely loneliness pathetically trying to reassure itself. - Neal A. Maxwell

                    Comment


                      #11
                      I was able to run the wires up the hole in the floor under the dash where the steering cable comes up rather than in the front compartment. I will need to drill new holes in each of the front compartments to bring the plumbing across from one side to the other. I will mount the front pump in the same compartment, just on the opposite side beacuse of my sub box.

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                        #12
                        I think there is a hole on the floor on the Port side as well.
                        The laughter of the world is merely loneliness pathetically trying to reassure itself. - Neal A. Maxwell

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                          #13
                          Looking good
                          15 Escalade ESV-Black
                          08 RZ2-Blue

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                            #14
                            Must resist the temptation to do the same.... must resist the temptation to do the same.... This looks awesome so far. I feel that a project may be under way again!

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                              #15
                              Originally posted by Moki View Post
                              Must resist the temptation to do the same.... must resist the temptation to do the same.... This looks awesome so far. I feel that a project may be under way again!
                              Resistance is futile. Come to the dark side!

                              The laughter of the world is merely loneliness pathetically trying to reassure itself. - Neal A. Maxwell

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