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    What Kind Of Drill Bit To Use?

    What kind of drill bit do I need to drill through the gunwale? I will be starting the stereo install next week, at which point I will need to drill through the deck (under the tower mount) to run speaker wire up through the tower. Also, and size recommendation is appreciated.

    #2
    Originally posted by Jeff T View Post
    What kind of drill bit do I need to drill through the gunwale? I will be starting the stereo install next week, at which point I will need to drill through the deck (under the tower mount) to run speaker wire up through the tower. Also, and size recommendation is appreciated.
    Hi-speed steel resist biting/chipping the most. Go slow w/lite pressure. It will go though the figerglass real easy but will want to grab when it hits the reinforcement plate.

    Start with 1/8th and slowly work your way up.

    I think that 7/16 will be just right for 2 wires.
    Mikes Liquid Audio: Knowledge Experience Customer Service you can trust-KICKER WetSounds ACME props FlyHigh Custom Ballast Clarion LiquidLumens LEDs Roswell Wave Deflector And More

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      #3
      Drill in reverse.
      http://www.wakeboatworld.com
      []) [] []V[] [])

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        #4
        So just a regular straight bit? I'm looking for bit type. Chp-start with a smaller bit first and then get bigger?

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          #5
          No need to start small. Regular general purpose straight bit. Drill in reverse, use masking tape, and chamfer the gel by either turning a bit by hand over it, or using a chamer bit in reverse on a low setting. This is what I did, and my holes were perfect with no chips on very old gelcoat.
          http://www.wakeboatworld.com
          []) [] []V[] [])

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            #6
            I used a forstner bit the exact size i needed, they're extremely sharp. Like the others said, drill in reverse 'till you're through the gelcoat.
            "Call me anything you want ... Just don't call me NOBODY!

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              #7
              I concur. Drill in reverse thru the gel coat. Then you can drill forward. No chipping what so ever.
              Let it be!!!

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                #8
                Thanks. I do not mean to be a ingorant pest, but I do not know what "chamer" or "forstner" bit is.

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                  #9
                  Here's a forstner bit, it's a combination of a hole saw and precision drill bit. The nice thing is that they come in virtually every size. I got mine at Home Depot for $8 if i remember right.
                  Attached Files
                  "Call me anything you want ... Just don't call me NOBODY!

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                    #10
                    Bigger pic showing the design...
                    Attached Files
                    "Call me anything you want ... Just don't call me NOBODY!

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                      #11
                      Originally posted by Jeff T View Post
                      Thanks. I do not mean to be a ingorant pest, but I do not know what "chamer" or "forstner" bit is.
                      A chamfer is a beveled edge in the gel coat that will help prevent spider cracks.

                      A forstner bit is a wood cutting bit. Would probably work good if just drilling through gel and fiberglass, but will not drill through the metal plate that is glassed in

                      The reason I suggested to start small and slowly work your way up was the metal plate itself. It will be much easier (IMHO as I don't have a degree in holeddrillology) to enlarge a pilot hole in the plate than trying to drill a single 7/16 hole. You would probably ruin the bit by time you got through the metal reinforcing plate.

                      Good luck
                      Last edited by chpthril; 04-23-2007, 01:31 PM.
                      Mikes Liquid Audio: Knowledge Experience Customer Service you can trust-KICKER WetSounds ACME props FlyHigh Custom Ballast Clarion LiquidLumens LEDs Roswell Wave Deflector And More

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                        #12
                        Chamfer bit looks like this; this one is for a router, but they are available for hand drills as well.

                        http://www.wakeboatworld.com
                        []) [] []V[] [])

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                          #13
                          Originally posted by chpthril View Post
                          A chamfer is a beveled edge in the gel coat that will help prevent spider cracks.

                          A forstner bit is a wood cutting bit. Would probably work good if just drilling through gel and fiberglass, but will not drill through the metal plate that is glassed in

                          The reason I suggested to start small and slowly work your way up was the metal plate itself. It will be much easier (IMHO as I don't have a degree in holeddrillology) to enlarge a pilot hole in the plate than trying to drill a single 7/16 hole. You would probably ruin the bit by time you got through the metal reinforcing plate.

                          Good luck
                          What metal plate you talking about? The only metal plate i have is in my head.
                          "Call me anything you want ... Just don't call me NOBODY!

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                            #14
                            I took a peek at the hole that was driilled in BD's 06ve and I did not see a metal plate either. Doesn't mean it wasn't there...just that I didn't see it.

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                              #15
                              Once you are through the gel coat you need to take some 1500 wet or dry sand paper and sand around the edges of the hole. If not in a year or so you MAY regret that you didn't. This was not done on my boat but thankfully for me when I got spider cracks a year later the dealer accepted responsibility for it and took care of the issues since they did the install work. $3600.00 later spider cracks were gone. Just my two cents worth.

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