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    WD Board Rack Mods

    Evil One requested info on the bungee upgrade to the WD Board Racks that I did - here it is, with a little background.

    Like most (all?) of you, the bungee rubber on my WD racks was breaking down and leaving black marks on everything, which in turn was getting on our upholstery - unacceptable. For the record, my boat is stored inside, so the only UV contact the boat has is when it's in use - these bungees broke down so quickly that one the pull handles snapped off at the 20 hour mark on my engine meter - Junk! My dealer sent me a set of replacement WD bungees, and these were no better - my hands were black when I took them out of the shipping bag!!!

    Thinking back on the original WD Bungee design, having four 'clips' on these racks (two for each board) was also a drag - not convenient at all, and time consuming.

    I will say that at least the rubber inserts that the boards slide into on the WD's can be conditioned occasionally w/some 3M Protectant (or similar) and only mark the boards a little bit.

    I've had two Monster Tower Board Racks for 5 years or so that show NO WEAR on bungee (it's elastic) or fork insert. They also have quick release mechanisms for easy install/removal - read: no bugs on your racks when you arrive at the launch ramp. Monster's bungees are simple and effective. I called Monster and told them how much better I liked their system than WD's and they sent me two additional bungees/crimps/shrink wraps, which I retro-fitted to the WD's to make them similar to my Monster's.

    Simple process: A. Remove the what's left of the WD Bungees (remove end cap and then nut/screw); B. Throw away and like it; C. Drill pilot hole in WD fork and increase size of hole until you can slide the new elastic bungee through; D. Put shrink wrap pieces on elastic bungee, slide elastic bungee ends through hole(s), crimp, shrink (wrap); E. Enjoy!

    Attached are a few pics of the Monster and modified WD. Note that I orient the WD rack w/the drilled forks on top - when you put the board in the rack, it is easy to lay the bungee on the board (gravity is your friend for once) and then pull it down over the board w/one hand - nice. Last pic is of the T* packed and stacked - ready to Rock.

    Trust me when I tell you that your crew will thank you. In addition to no more black stuff on their hands and everything, they are much quicker and easier to use.
    Attached Files

    #2
    Great job T, I'm going to try one new set of bungies under warrenty, and then i'll be doing a mod like this.
    Mikes Liquid Audio: Knowledge Experience Customer Service you can trust-KICKER WetSounds ACME props FlyHigh Custom Ballast Clarion LiquidLumens LEDs Roswell Wave Deflector And More

    Comment


      #3
      T,

      Where did you buy your Tige????????? Gettysburg Marine Center? I live @ Lake Heritage where they have their store and just curious! Let me know when you get a chance....... Later. Brandon

      Comment


        #4
        Excellent fix to one of the most common and consistent gripes on this board. My '01 Wake Design racks had the bungies and no problems. Both of my new and improved '04 Wake Design racks have had the rubber replaced no less than 3 times each and I hate how they make my hands and boards black. I am going to do it exactly as you have. Thanks!

        Comment


          #5
          Thanks for the info. I looked at that first picture and said to myself, that doesn't look like my rack. I must have missed that last paragraph in my eager anticipation of another winter project. I heard MC's new 07 racks don't use bungees at all, how are they keeping the boards in place?
          "a what? i can['t] say/spell/pronounce that word..." - wannabewakeboarder
          "the plural of boo is booze."

          Comment


            #6
            Originally posted by evil0ne View Post
            Thanks for the info. I looked at that first picture and said to myself, that doesn't look like my rack. I must have missed that last paragraph in my eager anticipation of another winter project. I heard MC's new 07 racks don't use bungees at all, how are they keeping the boards in place?
            I think those are the ones that use a spring loaded bar or something.
            Mikes Liquid Audio: Knowledge Experience Customer Service you can trust-KICKER WetSounds ACME props FlyHigh Custom Ballast Clarion LiquidLumens LEDs Roswell Wave Deflector And More

            Comment


              #7
              Thanks T*, I think I am going to do this. Great Idea.
              I'm on a boat man. I got my flippy floppies....

              Comment


                #8
                Originally posted by lba_dillon View Post
                T,

                Where did you buy your Tige????????? Gettysburg Marine Center? I live @ Lake Heritage where they have their store and just curious! Let me know when you get a chance....... Later. Brandon
                I dont reconize that boat, so I dont think he did
                CIH/pcrew founder
                SWP Video Mag co-owner/rider

                Comment


                  #9
                  Great Mod! How does it work if you have a surfboard and a wakeboard in there, does the wakeboard flop at all?
                  "I want to know God's thoughts, the rest are just details"

                  Comment


                    #10
                    Originally posted by dcsnowwake View Post
                    I dont reconize that boat, so I dont think he did



                    Pauly,

                    I talked to him and he bought it in Michigan but Blaine has been doing the upkeep on it for him! He is still riding as well and invited me up his way too. He rides up around Harrisburg. I talked to one of the guys @ the lake that we ride with and he is ITCHIN to get out on the water for some riding.....he doesn't have a drysuit but he has a NICE 4/3 suit and he would probably be fine...... Keep us in the loop on your weekend "outings"


                    Ya know looking @ his pic from the back of his boat looking forward.........that IS Raystown Resort.....and in the background is the cabin style that will be getting reserved for the TOG Weekend................. WOW, can't believe I missed that the last time I saw this post!!!!
                    Last edited by lba_dillon; 01-10-2007, 08:00 PM.

                    Comment


                      #11
                      T* - Nice!

                      "Nahh, he's a 'city fish' -- but he's lovin' it up here!"

                      "Good Morning Gil.

                      I said ... Good Morning Gil."

                      >>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>

                      "I need a bow, he's been locked in for hours !

                      he's about to scream.

                      he's furious.

                      Sorry Gil. Little Negligence on my part"

                      Comment


                        #12
                        Originally posted by T* View Post
                        Evil One requested info on the bungee upgrade to the WD Board Racks that I did - here it is, with a little background.

                        Like most (all?) of you, the bungee rubber on my WD racks was breaking down and leaving black marks on everything, which in turn was getting on our upholstery - unacceptable. For the record, my boat is stored inside, so the only UV contact the boat has is when it's in use - these bungees broke down so quickly that one the pull handles snapped off at the 20 hour mark on my engine meter - Junk! My dealer sent me a set of replacement WD bungees, and these were no better - my hands were black when I took them out of the shipping bag!!!

                        Thinking back on the original WD Bungee design, having four 'clips' on these racks (two for each board) was also a drag - not convenient at all, and time consuming.

                        I will say that at least the rubber inserts that the boards slide into on the WD's can be conditioned occasionally w/some 3M Protectant (or similar) and only mark the boards a little bit.

                        I've had two Monster Tower Board Racks for 5 years or so that show NO WEAR on bungee (it's elastic) or fork insert. They also have quick release mechanisms for easy install/removal - read: no bugs on your racks when you arrive at the launch ramp. Monster's bungees are simple and effective. I called Monster and told them how much better I liked their system than WD's and they sent me two additional bungees/crimps/shrink wraps, which I retro-fitted to the WD's to make them similar to my Monster's.

                        Simple process: A. Remove the what's left of the WD Bungees (remove end cap and then nut/screw); B. Throw away and like it; C. Drill pilot hole in WD fork and increase size of hole until you can slide the new elastic bungee through; D. Put shrink wrap pieces on elastic bungee, slide elastic bungee ends through hole(s), crimp, shrink (wrap); E. Enjoy!

                        Attached are a few pics of the Monster and modified WD. Note that I orient the WD rack w/the drilled forks on top - when you put the board in the rack, it is easy to lay the bungee on the board (gravity is your friend for once) and then pull it down over the board w/one hand - nice. Last pic is of the T* packed and stacked - ready to Rock.

                        Trust me when I tell you that your crew will thank you. In addition to no more black stuff on their hands and everything, they are much quicker and easier to use.
                        What size bungee cord did you use?

                        Comment


                          #13
                          Originally posted by TigeDuner View Post
                          What size bungee cord did you use?
                          1/4" diameter by 45" bungee. Allow 2 or 3" of bungee for crimping at each end.

                          Comment


                            #14
                            Originally posted by evil0ne View Post
                            Thanks for the info. I looked at that first picture and said to myself, that doesn't look like my rack. I must have missed that last paragraph in my eager anticipation of another winter project. I heard MC's new 07 racks don't use bungees at all, how are they keeping the boards in place?
                            I think that I am not gong to explain it right, but I have seen the MC racks. There is a handle that you depress that tightens the forks together slightly. It seems enough to hold the boards tightly. Sort of like the handle that is used on the Monster rack to hold it on the clamp as shown in T**'s first pic, just bigger.
                            Be excellent to one another.

                            Comment


                              #15
                              That clamp.
                              Attached Files
                              Be excellent to one another.

                              Comment

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