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Drive Shaft Caution!!

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    Drive Shaft Caution!!

    This season I noticed a very slight clunk sound that seemed to be coming from the drive train on my 05 24V. I narrowed the clunk sound down in that it only happened after putting the boat in reverse and then when I went in forward I would hear the clunk happen somewhere between 1500 and 2000 RPM. The cluck would not happen again unless I went into reverse.

    My first thought was that the prop was unseating. I put a new prop on over the winter, so it was the biggest suspect. I checked and tighten the prop, but the problem persisted.

    The clunk continued over the summer, but didn’t seem to get much worse during the season. Over the summer, I read this post by Dakota on the forum.
    http://www.tigeowners.com/forum/show...-340-year-2006

    A theory offered for this drive shaft failure was that the bolts came loose that couple the driveshaft to the V-Drive, and eventually got so loose that it sheared the bolts. I made a note to refer back to this thread during my winterization process.

    This past weekend I finished winterizing and started exploring based on the info in the thread. I took a mirror and flashlight and quickly found the coupling between the drive shaft and V-Drive. I had the wife rotate the propeller while I check the bolt tightness by hand and all 4 bolts were loose enough to wiggle the bolt back and forth. It’s a tight space to access, but I was able to tighten the bolts with no problem. The nuts looked like nylon locknuts. I considered adding locktite to the threads to prevent loosening in the future, but access under this space is really tough. Instead, I will check the bolts are tight at least once a year going forward and will check on them after the first few runs of next season. Thankfully I caught this before it was loose enough to shear the bolts and cause damage to the drive shaft, V-Drive or Transmission.

    Sorry for the long winded story, but wanted to share this in hopes that it will save someone else a headache.

    Final take away:

    A big thank you to the forum and Dakota for posting his experience. Reading the forum likely saved me the cost of repairs and more importantly downtime during next boating season.

    If you have a V-Drive, particularly a Tige V or Ve model (the problem is now confirmed on my 24 V and Dakota’s 24VE) take 5 minutes with a mirror and flashlight and check the bolts are tight between your drive shaft and V-Drive. It may save you too!

    #2
    I had the same problem on my 2005 24V. I think a bunch of them did. I was thinking that dealers were made aware and were supposed to use different nuts or something to fix the issue with the nuts coming loose. IIRC, I found it during some ballast installation when one of the bolts was just laying in the bilge. I figured a bolt that big was not just part of the typical 'bilge trash' that most every boat has, and talked to my dealer. He knew right away where it came from.
    Be excellent to one another.

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      #3
      Not uncommon across many different brands as they all share the same design. I would suggest at a minimum, replace the bolts and nuts and at that point, inspect the coupler holes for being oblong. its like driving a car with a loose wheel. Once those holes are out of round, the bolts are not as effective.
      Mikes Liquid Audio: Knowledge Experience Customer Service you can trust-KICKER WetSounds ACME props FlyHigh Custom Ballast Clarion LiquidLumens LEDs Roswell Wave Deflector And More

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        #4
        This was an issue in early 05 when tige switched to ZF Hurth transmissions. The bolts back then were 2 short. They were to be replaced at 20 hour service. Mine backed out prior and left me dead in water.
        This could be unrelated and your bolts could have just loosened over time. When I have my boat serviced I always ask them to check the bolts
        Let it be!!!

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          #5
          All has been well with mine since the incident. So are you guys telling me you inspect this area every time you winterize? You split the vdrive and tranny apart to check? My problem was in there, not in the coupling between Vdrive and driveshaft. Although I did check those bolts.

          I guess I am not sure what the recurring problem is, the one I had or a loosening of the coupler bolts between V and shaft.

          Great post, thanks for the follow up BTW CDA!
          Time flies like an arrow; fruit flies like bananas!

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            #6
            OK sorry I re-read the whole thread and we are talking an EXTERNAL area where the coupler joins the shaft and vdrive. Something you can inspect. Sorry!
            Time flies like an arrow; fruit flies like bananas!

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              #7
              I had the same issue a few months back and created a thread on it. I found polishing on my driveshaft which indicated vertical movement. All four bolts were loose enough to spin freely. I
              I pulled the back seat out for more room and removed the bolts. The bolts threads were damaged from the "play" so I used new bolts and Teflon lock nuts. The lock nuts were bad shape and if they come loose once will do it again. I also found some motor mount bolts loose too. I added checking these and motor mount bolts to my oil change routine.
              If you find them loose again I would recommend new hardware.


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                #8
                Sounds like a job for blue (medium strength) Loctite. Removable if necessary for service someday in the future, but in the meantime they won't move on their own.

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                  #9
                  I had loose mounting bolts on my V-Drive. I checked all critical connecting bolts after finding the loose drive shaft bolts. Yes, I will be replacing the bolts and nylon locknuts if they come loose again and use blue locktite too.

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                    #10
                    Glad to hear you caught it before you were dead in the water.
                    A man can only be beaten 2 ways - give up or die!

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                      #11
                      Yep, tightening some bolts sure beats a breakdown and costly repairs.

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                        #12
                        This very issue left us dead in the water at Lake Powell for about 1/2 a day last year. After paddling back to shore (its a big lake in spots) we got it opened up and found all of the hardware in the bilge. Fortunately we had the tool bag with us so we re-installed and enjoyed the rest of the trip. This summer I checked again and some had loosened. It is definitely an issue with the bolt length. The next longer standard size bolt is too long to install and those provided don't allow the nylok nuts enough engagement to be effective. I have a set of turned-down bolts waiting for my next chance to install and will probably add some loctite in addition.

                        Comment


                          #13
                          Glad to hear you escaped with no major damage.
                          I actually had to cut my new ones down a bit.
                          Here is a pic of the old one (top) against new one. I did add some more thread to the ones installed.



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