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    I'm back and need help with some warranty advice!!!!!!!!

    Fellow Tige Owners,

    After a long time of lurking followed by a period of addiction to tigeowners.com, I have been forced back to you by unfortunate circumstances. I am in the midst of an unpleasant warranty issue, and I hope someone here may have an answer or lead for me. I love my Tige. It is a 2010 RZ2 that I custom ordered brand new. It throws the best surf wave on the lake. However, the last couple of seasons have proven to be more frustrating than fun. We took a risk buying new, because we wanted the security of a warranty and we were relatively new to boating. That decision is looking more and more like a mistake.

    In 2011, during the second half of the boating season, I was behind the boat about to get a pull on a wakeskate when I heard sounds and experienced a loss of power in the holeshot I had never experienced before. We limped to the ramp, shut her down, and took her back to the dealer for diagnostics. At that time the boat was about 1 1/2 years old and had about 150 hrs on it without ever having a similar issue before. The boat was pretty much down for the season. The dealer diagnosed the problem as being low on transmission fluid, and it was. My concern was that "low tranny fluid" may have been the cause of the drive train refusing to go normally, but there had to be a cause for loss of the transmission fluid. After all, I had ran the boat for 150 hrs and had never experienced a loss in tranny fluid before. So, the dealer kept the boat for much of the off season figuring out what the cause of the issue was. It was returned to me around the end of 2011, and I anxiously awaited getting the boat back on the water in 2012. The dealer told me he went through all of the channels at PCM and did a warranty repair on the boat. He said that the problem was that one of the hoses that run back and forth from the transmission and the transmission cooler was shorter than it needed to be. He said this problem created stress on one of the fittings at the end of the hose that caused transmission fluid to leak. He further explained that it must be a design flaw, because when he tried to replace the hose in question, it was too short, and instead of using a factory hose, he used a different one to make sure the repair was effective. I wish I would have seen what this was at the time. Now, after I have spent over two years dealing with this, I see, through hindsight, that is truly what it was. I was also told by the dealer, once the boat was returned to me, that he was no longer in the boat business and that someone who was nondealer had bought his shop. At this point, I was without a dealer but thankful this warranty issue had been taken care of before he left the industry.

    On Memorial Day Weekend of 2012, my family eager boarded the boat, ready for fun on the lake. We had not run the boat since I got possession of it back in the middle of winter. It felt smooth after being serviced. My dealer had said he took the boat to a nearby lake to help diagnose the issue. We had no idea that we would experience the very same issue on that first weekend back out on the lake. The symptoms surfaced quickly. The same issues were happening. I had suddenly had no power on the hole shot, there was a weird feel to the drivetrain, and it even smelled some. I immediately shut the boat down, checked the transmission fluid, and found it to be dry (of course, it was full when we started). I was physically ill. I couldn't believe it. I wasn't thinking straight and figured for sure that the new hose that was put on failed again. I was also worried about the prospect of getting this issue fixed without a dealer. Since I live in Cincinnati, OH but was on Norris Lake, TN at the time, I limped the boat back to the ramp, filled the tranny with fluid, and searched to see if there was a Tige Dealer nearby that would be more convenient. After all, there was not, and still is not to my knowledge, a Tige dealer within hundreds of miles to Cincinnati. To my surprise I found that one of the marinas I am quite familiar with on that very lake had just became a Tige dealer. So, with a trip to Walmart for some tranny fluid under my belt, I took the boat over to this new dealer to see what I should do about the situation.

    I couldn't have been more pleased with my first encounter with Bryan at Shanghai Marina and what is now Aquaknox Marine. Without ever having met me before and not having an appointment, Bryan opened up the floor of the boat and engine compartment with me to try to find out what was going on. I communicated to him everything that the previous dealer had told me. While he was new to inboards, he told me that my previous dealer's comments didn't make much sense. We felt around everywhere that was relatively accessible, and couldn't find where the fluid was coming from. I expressed my concerns about having boating vacations later in the summer paid for and not having a dealer to re-repair a warranty issue. Fortunately, I wasn't planning on boating much between Memorial Day weekend and the month of August, since I was studying for the Bar Exam that I took that July. However, we had a house on the lake already rented for the whole month of August, and we planned on enjoying the boat that we continuously pay so much money for. Unfortunately, while Bryan was a Tige dealer, he had just become one, and he didn't have his mechanic on staff yet. He explained that there was nothing he could do for me immediately, and he wouldn't be able to help me until after he got his mechanic in early 2013. He told me to continuously monitor the fluid level while I used the boat, filling the tranny with fluid as needed until I could get it properly diagnosed and repaired.

    In July, I took (and passed thankfully) the Bar Exam and immediately focused my attention on the boat. I contacted Tige to see what I should do about the issue, since there were no dealers nearby and the dealer at Norris Lake didn't have a mechanic. They informed me that the issue was actually PCM's, since it is part of the engine warranty. They gave me a contact there, and I contacted PCM. When I talked to PCM, I asked them if they would have a problem with taking the boat to a dealer of other makes of boats that use PCM engines. No Wake Marine, a long time Malibu dealer in Cincinnati, had recently taken on Correct Craft. PCM said that was fine with them, and I contacted No Wake. No Wake agreed to take on the project at the end of the season, and I hoped that the issue would be solved once and for all.

    I spoke with No Wake a couple of times during the offseason, and they told me that instead of replacing the transmission and simply installing a new one as they hoped, PCM instructed them to take out the tranny pack it up, and send it to PCM's facility for them to repair. They also indicated that there was a problem with a seal. This was the first time I had heard anything about a different diagnosis. Shortly before Memorial Day Weekend 2013, the transmission, having been allegedly fix by PCM, was reinstalled by No Wake, turned back over to us, and we headed to the lake with our boat.

    Once again, on Memorial Day weekend, disaster struck. Within one day of boating, our transmission was drained of fluid and we experienced the exact same symptoms all over again. We were crushed. We continued to fill the tranny with transmission fluid through the weekend and also revisited Aquaknox Marine on the lake. At this point, Bryan had his mechanic, and both have continued to be supportive. During the offseason, Bryan had heard about what was going on with the boat at No Wake and was shocked to find that the issue was still there. Since I wasn't planning on boating again until a long July 4th weekend, we left the boat with Aquaknox and they pledged to test it and diagnose it. They drained the bilge, put rags on the bottom, and took the boat out. They finally, for the first time I know of, water tested the boat and came up with a logical diagnosis. They said there was an issue with the shaft seal and that if you looked from the right angle, you could actually see tranny fluid flicking out from the seal as the shaft spins. The problem was that they said that this was an offseason fix for them, and I think they wanted to make sure that their efforts were going to be paid for under the warranty. It was decided that we would continue to replace the fluid as we were previously and then we could revisit how we would get it fixed at the end of the season. In the meantime, Aquaknox was going to be communicating with PCM about the issue. As with the previous summer, we already had vacations paid for, and we needed the boat. At no time were we told by any dealer cease what we were doing.

    Throughout the rest of this past summer, I heard of virtually no communication between Aquaknox and PCM. At the end of the summer, due to the uncertainty of how the boat was going to be repaired, I took the boat home and continued to try to communicate with Aquaknox. Just as I lost hope and decided I would start dealing with PCM myself, I received an email from the mechanic of Aquaknox that was a forward of an email from the warranty folks at PCM. The email clearly indicated that PCM held a very adversarial stance to us. They questioned why we continued to use the boat, despite the fact that I explained that it was at the suggestion of a Tige dealer in an email I sent to Aquaknox that was forwarded to PCM. They were positioning themselves to me as culpable for my transmission issue despite the clear fact that the boat at no point was ever successfully repaired. It is clear that the boat was never re-broke. After two attempts at repair by Tige/PCM agents/dealers, the exact same symptoms were there and the boat remained broke.

    #2
    At this point, I am trying to consider what is our best option. I have no home dealer to work on my behalf and a boat manufacturer that points to the engine manufacturer and an engine manufacturer that points to me. I have considered filing suit. I have considered having the issue fixed by a local transmission specialist and asking PCM to pay. Perhaps there is something that Tige could do if they wanted. I'm not sure. I know some of you here are dealers, and some may be connected to folks in Abeline. Perhaps there is someone from Tige lurking and reading this post. I need help. You all have been so gracious with your time and wisdom in the past. If you have any advice or wisdom for me, I would certainly appreciate it. I love my boat, but I can't take this much longer.

    Yours Truly,
    Matthew

    Comment


      #3
      Wow, have you been patient. Incredibly so.

      As far as diagnosis, my first guess was the transmission COOLER, not the transmission itself. This is because I never read anything about anyone seeing or finding transmission fluid in the bilge. You're not going to lose 1-2 quarts of fluid in the bilge without seeing some sign of it. Then I read your "tranny fluid flicking out from the seal as the shaft spins" comment. Have YOU seen that? Again, I'd expect a heck of a mess if you were losing that much fluid so regularly. I can't believe you wouldn't see it. Which begs the question - where did it go? The one place I can think of would be the transmission intercooler, whose cooling water could carry away the transmission fluid invisibly over time.

      Unless you have, yourself, seen evidence of transmission fluid in the bilge then I would NOT presume that the problem has been accurately diagnosed.

      Comment


        #4
        I agree with WA , if the tranny was leaking you would see it in the biige, the cooler is the likely cause which can be pressure checked, as far as who you need to deal with thats PCM, all boats engines are warrantyed by the engine company, Tige would have very little pull to get things done, you should get files from all serviceing dealers repair and submit them to PCM and demand a response to fix continueing problem!

        Comment


          #5
          In my experience, a letter from a lawyer goes a long way. Just the threat of a law suit on a lawyer's letterhead can get results as Im sure you know now being one yourself. Congrats on that by the way.

          That along with a version of your post may do the trick to get PCM to move. If not, I would find a qualified mechanic to look at it and verify the cooler and tranny even if you have to foot the bill youself. At least then you would have a working boat. If its as simple as the cooler, thats a relatively cheap fix. Its also a good thing that the issue is quick to present itself and not intermittent. It makes it easier to know if its fixed or not as you have learned.

          I would agree with the guys here on the cooler as a simple winterization not being done right could have caused water in the cooler to not get drained and caused a small leak in the cooler when it froze. The fluid would then just get washed out with your exhaust and you wouldnt know it was leeking. It could be pressure checked or even at this point just replaced to see if that fixed it. They are not that expensive and easily replaced in under an hour.

          Im tying to be the glass half full guy and wish you luck.

          Sent from my GT-P5113 using Tapatalk 2

          Comment


            #6
            Hey Wallac, there's one blurb in the write up that you couldn't find where the fluid was coming from, leading me to believe you have ATF in the bilge. If so, it's either an improperly sealed fitting, loose hose connection or transmission seal leak (front seal or rear seal). FYI, you do not have to have a Tige dealership to have the warranty honored but rather a PCM/Crusader certification to have the warranty observed, that should help in locating a mechanic.
            Fixing everyone elses boat just so I can use mine...

            Comment


              #7
              I was curious to that too. If you were losing 2 quarts an outing I would think there would be a big mess somewhere.

              It is odd that the dealer would tell you to keep running it. Every time that runs low or worse yet dry its doing damage. At the point you notice a difference driving the boat there is already damage. The cooler does seem like a likely suspect. What did PCM claim to do when the transmission was sent to them. If they rebuilt it how could you possibly have there same problem first time out after reinstall. Those are the questions they need to be answering.

              I would make them aware of the fact that you are a lawyer and have clearly a specifically documented this entire process.

              Comment


                #8
                Originally posted by boardman74 View Post
                What did PCM claim to do when the transmission was sent to them. If they rebuilt it how could you possibly have there same problem first time out after reinstall.
                If it's the intercooler, then the transmission may have been damaged due to the fluid going low... PCM repairs the transmission, but it gets reinstalled right back with the same bad intercooler that caused the problem in the first place... and the next time the boat goes out, the scenario repeats. If this is how it's going, he's on his way to a freshly damaged transmission.

                My guess is that the root cause still hasn't been identified nor repaired. I'm still waiting to hear if he ever personally saw ATF in the bilge, or if that was strictly someone else claiming to have seen it.

                Comment


                  #9
                  You would think just one quart of ATF in the bilge would make a huge mess anyone would notice. Heck I hate even having any water in my bilge area. But your correct if it was the cooler, then rebuilding or even replacing the tranny wouldn't do anything. Would ruin it the first time out when the fluid dropped. Sounds like the first step is to get the boat to someone who has a clue what they are doing. Aren't these dealers water testing the problem after repair? If he is seeing it immediately the first trip then a post repair test should have caught it. Are these places guessing what is wrong, then repairing based on their guess and then just sending it down the road assuming they must have repaired it? I hate mechanics like this. They give all mechanics a bad name. When I worked for Caterpillar we had names for the people like that. Boomerangs. Machine goes out and comes right back. Those "parts till it starts" guys.

                  @ Wallac... first thing you need to do is get the boat somewhere that can accurately diagnose and repair it. Have them water test it twice before they call it good. While this is happening I suggest you contact Tige and PCM until you get someone on the phone who can do something. People saying Tige can't do anything is wrong. They are the manufacturer, their name is on the boat. If it comes to a lawsuit their name is going to be on the line above PCM. They should be helping. I feel your frustration I owned a new boat like this once. I fought with it for months. Finally I got to the VP of service for the manufacturer and things started happening. Your going to have to spend some serious time on the phone, stick to it and you will get it resolved. Remember the squeaky wheel gets the grease.

                  Comment


                    #10
                    The ATF is leaking into the bilge. When we were first looking into the issue we searched all around the cooler and found nothing. After the original bogus fix, when we found out it was still happening, we looked all around the hoses and the cooler and found nothing. It definitely is coming from the tranny itself. For the first time, after Aquaknox Marine actually put in on the water with a clean bilge, they put clean rags in the bilge and saw it coming out of the tranny. I'm confident that the issue is ATF coming from the seal. The main issue now is how to get someone to fix it. I'm in an unfortunate position where the dealer that sold me the boat is no longer in business, I have no Tige dealer within hundreds of miles of me, the only nearby PCM dealer is the dealer that did the second attempt doesn't want to see my boat again, and PCM, after being involved with two attempts at repair seems to be blaming me.

                    The next logical question seems to be why the problem persists after the tranny had been sent to PCM and reinstalled. PCM indicated that they think the leak is the result of a misalignment. I suppose this is a mere presumption, since they saw only the tranny, not the unit as assembled. This would logically make sense, though, since after supposed repair, the problem persisted after reassembly. Still this wouldn't explain why the issue first begun after 150 boating hours.

                    Comment


                      #11
                      Originally posted by wallacmc View Post
                      The ATF is leaking into the bilge. I'm confident that the issue is ATF coming from the seal.
                      OK, that sounds pretty solid - and unfortunate. An intercooler is easy to swap out. Removing/repairing/reinstalling a transmission is a much bigger deal. I actually understand your situation fairly well, because PCM swapped out my transmission after its first season... I have no Tige dealer nearby... I had to use a PCM shop... and so forth. However, I'm happy to report that my PCM experience was very, very positive. They didn't ask me to return the transmission - they shipped a new one out ahead of time to minimize the time my boat was in the shop. Totally awesome customer service. I'm sorry your experience is so different.

                      The next logical question seems to be why the problem persists after the tranny had been sent to PCM and reinstalled. PCM indicated that they think the leak is the result of a misalignment.
                      My first thought too after reading your latest post. Clearly it's not the transmission itself, since it's been repaired. As before, it's got to be something in the boat since it happened before, and then happened again after the repair. Now that we know it's not the intercooler, AND we believe it's the seal, that draws a short straight line at shaft misalignment. It can't be much else and affect the seal so quickly.
                      Last edited by IDBoating; 11-13-2013, 04:11 AM.

                      Comment


                        #12
                        WOW! This all happened to a brand new boat?? While reading through the post(s) all I could keep thinking of was...
                        1. Where is Tige?
                        2. Why isn't or hasn't Tige taken care of this?
                        3. Matthew shouldn't have to be worrying about PCM or any of Tige's suppliers - He didn't write a check to Tige's suppliers, he wrote a check to Tige


                        Tige needs to step up and fix his boat, they can’t fix the lost times and troubles he has encountered. Due to sheer numbers, there are bound to be problems with any manufacture's goods, it is how they handle the problems. And the transmission problems described do not sound like a "perceived" or "imagined" problem.

                        When my Ford's tranny blew up at a little over 80k miles, they took care of it. No questions. That boat cost more than a truck.
                        Sent by the random thoughts from the voices in my head... Eric

                        Comment


                          #13
                          Originally posted by EricU View Post
                          WOW! This all happened to a brand new boat?? While reading through the post(s) all I could keep thinking of was...
                          1. Where is Tige?
                          2. Why isn't or hasn't Tige taken care of this?
                          3. Matthew shouldn't have to be worrying about PCM or any of Tige's suppliers - He didn't write a check to Tige's suppliers, he wrote a check to Tige


                          Tige needs to step up and fix his boat, they can’t fix the lost times and troubles he has encountered. Due to sheer numbers, there are bound to be problems with any manufacture's goods, it is how they handle the problems. And the transmission problems described do not sound like a "perceived" or "imagined" problem.

                          When my Ford's tranny blew up at a little over 80k miles, they took care of it. No questions. That boat cost more than a truck.
                          If you buy a Nautique , they dont take care of it, if you buy a MC they dont dont take care of it , the engine company has always been responseble for the warranty.

                          Comment


                            #14
                            I know you are a great dealer Dom and I have a lot of respect for what you contribute to the forum, but I respectfully disagree. I have owned just about every brand under the sun in the last 20+ years. I have had major issues with 3 new boats, none of them being Tige's. One was a MC, one a Nautique and one was a Ski Challenger(US Marine/Bayliner Product). All were bought new and all developed major issues with components from a supplier(transmission, engine, etc.) Never once did I need to deal with the supplier. I dealt with the manufacturer of the boat and the dealership that represented that brand. Thats the way it should be. I am buy a Tige boat, not a PCM Engine or wet sounds speakers, or Clarion Stereo, or Tsunami pumps. A large part of these boats is not actually made by Tige(heck most of it) its brought in from outside suppliers and simply installed. If you are telling us that enforcing warranty on each supplier is out responsibility as the owner then owning a boat with a warranty would be a full time job. Most people don't even know who makes 75% of the vender parts in their boat, how are they supposed to track down the company to get warranty.

                            I can tell you thats not how my Tige dealer does business. I have an issue and I take the boat in and they FIX it. They don't tell me you have an issue with your Tsunami pump you need to contact Rule.

                            IMO opinion if a buyer is having an issue like this Tige needs to step in and help. He bought a TIGE with a warranty. When it comes down to it the buck should stop at TIGE!!!! Now whether he has given Tige that opportunity, we don't know. Thats my opinion and my experience from fighting a troubled new boat with US Marine. It almost came to the point of a lawsuit and some of the issues were with suppliers parts, But the name on the top of the Lawsuit was US Marine. If Wallac got to the point where he felt he needed the help of the courts for remedy Tige would certainly be the name at the top. So IMO its in their best interest to help out.

                            Disclaimer: I mean nothing ill against Tige. If you buy enough new boats you will get one with major issues. Its just the nature of buying one-off hand made products. In my experience the warranty service of Tige and my dealer has been excellent. But I have owned boats with issues(as I listed above) and it can be frustrating.

                            Comment


                              #15
                              The issue seems to be he's out of Tige dealer range. Should Tige be expected to send in a mobile mechanic?

                              The issue to me seems to be getting the advice to just keep running it even though the tranny is essentially going dry every outing. I can see from PCM's perspective not being too happy about that. Does PCM's warranty necessarily cover every bit of bad advice that every PCM shop may give?

                              Comment

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