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Need help: Cool Fuel on merc MAG MPI tow engine

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    Need help: Cool Fuel on merc MAG MPI tow engine

    I need some help with my 2001 Tige 21v. It's a Merc 350 Mag MPI Tow sports engine.

    After I run the engine for a while, my cool fuel pump will run forever (it will run until my battery is dead). It seems to happen consistently when my engine is hot but there are times when I can turn the battery connector back on after it has been sitting for days and it just starts running even with the engine off with key out of the ignition.

    I don't know if this is related or not but the other day we were stuck out on the lake for a while as the boat wouldn't attempt to start after doing some boarding and resting for a short while. It acted like it was "in gear" when I turned the key. IE: the gauges lit up, but the starter never even clicked. I opened the engine compartment and immediately recognized the sound. Turned the battery connector off, waited about an hour, turned the battery back on and it turned right over as if nothing had ever happened. However, as soon as I reconnected the battery after the hour, I immediately heard the pumps running (it started just fine though).

    How long should the cool fuel pump run after the engine is shut off? Is it on a timer or temperature sensor?

    I can disconnect at the wiring harness for the cool fuel assembly and then I still hear the regular fuel pump on the other side of the engine running too.


    What should I look for? When I called a local merc dealer they said they wanted to replace the fuel "pumps" and estimated over $1k w/o even looking at it... needless to say, I'm looking for ideas so I don't go in to repair "clueless".

    Also: Is there a repair manual for this engine that might help me?

    Thanks in advance to anyone who can provide some ideas!

    Cheers,

    Rob

    #2
    Rob,

    Welcome to the site!

    $1K to replace the fuel pumps? You can probably get a fuel pump replacement for $100? Not sure if this one will work for your motor though? I just bought one last week for a spare.
    http://www.amazon.com/Airtex-E11004-.../dp/B0076D5NVK

    I found a couple of things to check from a google search.
    http://www.marineengine.com/boat-for...-wont-shut-off
    http://www.marineengine.com/boat-for...g-continuously

    Look like our not the only TO with this problem recently.
    http://www.tigeowners.com/forum/show...ule-Pump-Issue

    As far as the manuals go. Here is a link for that or call them Tel: 920-929-5110 M-F 7:30 am to 4:30 pm CST
    You should have to enter your engine serial # somewhere to be engine & year specific. I never saw that online so I might call them.
    https://publications.brunswick.com/
    Last edited by TeamAllen; 09-15-2013, 10:37 PM.
    Mike Allen, Tigé owner since 1997

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      #3
      Thanks TeamAllen for the info and links, they look like they are the same issues... hopefully so is the solution. ;-)

      I'm going to check the relay(s) tomorrow afternoon!

      /Rob

      Comment


        #4
        Hey, you're welcome. I just hope it is as simple as one of those solutions.
        Just make sure to post the results to help someone else out.
        Mike Allen, Tigé owner since 1997

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          #5
          How is the problem going?

          It looks like huntingwiley found his problem to be the relay.
          http://www.tigeowners.com/forum/show...ule-Pump-Issue
          Mike Allen, Tigé owner since 1997

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