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    Winterization Observations...

    I'm winterizing our boat for the season. All is generally well, but I noticed a few things that I thought I'd mention.

    * The belt saw more wear this season. This is its second season, and in a few places on the center grooves there are cracks and some wear marks. The outer grooves are perfect all the way around. The engine saw roughly the same number of hours this season (~120 vs. ~130) yet last year the belt looked brand new after its first season. No pulley damage or other weirdness that I could find.

    * When I removed the port engine block knock sensor to drain the cooling water, nothing came out - until I probed into the hole. This loosed up some stuff that was blocking the hole and then the usual gush of water - a substantial amount, nice and clear - came rushing out. The blockage appeared to be made up of a very fine material, almost black. I probed around after all the water drained out and the chamber felt empty. Didn't happen on the starboard side. Haven't seen this in past years.

    * When I removed the flame arrestor, I found the butterfly valve had a thin layer of extremely fine, perfectly black "dust" on it. It wasn't totally covered, but there was a fair amount of it. The flame arrestor had some too. I carefully cleaned off the butterfly valve with a shopvac and completely cleaned the flame arrestor. This dust might have come from the belt, but I wouldn't have said there was enough missing belt material to account for what I found. This raises a separate question: Has anyone ever put an actual air filter on an inboard engine? I know boat engines don't traditionally have air filters (which has always surprised me) but given what I saw today it's clear that airborne particles can get into the engine.

    * All four of my bimini mounting points on the Alpha Z tower were loose. They were easy to tighten with a hex wrench, but word to the wise: Check those mounts! When the bimini is installed and tight the mounts feel solid due to the tension. Don't be fooled.

    * My starboard knock sensor has always been a pain to remove for draining, because the transmission intercooler hoses are too close to permit the sensor connector to rotate. In the past I have loosened the sensor bolt so the connector can hold still while the plug is loosened underneath it. This time I tried removing the single bolt that holds the intercooler in place. MUCH easier. Removing this single bolt allows the intercooler to dangle out of the way, permitting the knock sensor to be removed in the traditional manner.

    Comments invited... thanks!

    #2
    Originally posted by WABoating View Post
    I know boat engines don't traditionally have air filters (which has always surprised me) but given what I saw today it's clear that airborne particles can get into the engine.
    I know that there was a question about a boat that is for sale that has a K&N type filter on it. I do know that some of the other brand boats come with a traditional filter. There is a pic of one that I will find and share.

    Comment


      #3
      Here is one
      Attached Files

      Comment


        #4
        Originally posted by skippabcool View Post
        I know that there was a question about a boat that is for sale that has a K&N type filter on it. I do know that some of the other brand boats come with a traditional filter. There is a pic of one that I will find and share.
        I remember that thread. The theory was someone thought they were trying to improve the engine's performance or something.

        Thanks for the photo... is that an air filter, or just a stylized flame arrestor for that "Corvette" engine?

        Comment


          #5
          K&N Marine Flame Arrestor.
          Waiting for another good one!

          Comment


            #6
            Originally posted by WABoating View Post
            * All four of my bimini mounting points on the Alpha Z tower were loose. They were easy to tighten with a hex wrench, but word to the wise: Check those mounts! When the bimini is installed and tight the mounts feel solid due to the tension. Don't be fooled.

            Mine loosen up too.

            Also, the U-shaped brackets that interface with the bimini poles are small pieces that get twisted up, yet they are solely responsible for keeping the bimini from flying off. I replaced these on my 09 last season. The parts are really cheap and it is great peace of mind.

            Comment


              #7
              Originally posted by Duncan View Post
              Also, the U-shaped brackets that interface with the bimini poles are small pieces that get twisted up, yet they are solely responsible for keeping the bimini from flying off. I replaced these on my 09 last season. The parts are really cheap and it is great peace of mind.
              On mine, the screws through those U-pieces work loose. I hit 'em with some blue LocTite to prevent that.

              Comment


                #8
                Originally posted by Fiveflat View Post
                K&N Marine Flame Arrestor.
                Good call. I don't see a form factor that matches the unit PCM ships on the engine, but I'll dig a bit more. Thanks!

                Comment


                  #9
                  Latest: I finally got around to shortening my battery cables. When I repositioned my batteries as part of my ballast install, the new arrangement dramatically shortened all of the battery and isolator cables. I've just been looping the factory cables around, promising myself I'd trim them to length next spring/next fall. Today I finally did it.

                  The biggest reductions included 3-4 feet from one of the isolator cables and 2-3 feet from the starter battery positive lead. Things are nice and tidy now, with still enough slack to permit components to move around when necessary.

                  FYI: Compression lugs for 2/0 cable aren't common. I found them at Graingers, though they're pricey at over $7 each. The lugs for 4AWG cable are much more common, available at places like Lowes as well as West Marine.

                  Comment


                    #10
                    I don't suppose you've comprised a checklist for winterizing have ya? It seems like there's so many things to look for, with TONS of different options/variables. The way my schedule's been looking, I'm going to try to do it myself so I don't have to tow it so far to get it done this year.

                    Comment


                      #11
                      [QUOTE=WABoating;654451]I'm winterizing our boat for the season. All is generally well, but I noticed a few things that I thought I'd mention.

                      * The belt saw more wear this season. This is its second season, and in a few places on the center grooves there are cracks and some wear marks. The outer grooves are perfect all the way around. The engine saw roughly the same number of hours this season (~120 vs. ~130) yet last year the belt looked brand new after its first season. No pulley damage or other weirdness that I could find.

                      * When I removed the port engine block knock sensor to drain the cooling water, nothing came out - until I probed into the hole. This loosed up some stuff that was blocking the hole and then the usual gush of water - a substantial amount, nice and clear - came rushing out. The blockage appeared to be made up of a very fine material, almost black. I probed around after all the water drained out and the chamber felt empty. Didn't happen on the starboard side. Haven't seen this in past years.

                      * When I removed the flame arrestor, I found the butterfly valve had a thin layer of extremely fine, perfectly black "dust" on it. It wasn't totally covered, but there was a fair amount of it. The flame arrestor had some too. I carefully cleaned off the butterfly valve with a shopvac and completely cleaned the flame arrestor. This dust might have come from the belt, but I wouldn't have said there was enough missing belt material to account for what I found. This raises a separate question: Has anyone ever put an actual air filter on an inboard engine? I know boat engines don't traditionally have air filters (which has always surprised me) but given what I saw today it's clear that airborne particles can get into the engine.

                      I wonder if the black dust was from the smoke we had the last few weeks?
                      Build thread: http://www.tigeowners.com/forum/showthread.php?14787-Duffy-s-2005-24v-wakesurfing-mod-thread&highlight=duffys+24v

                      Comment


                        #12
                        Originally posted by duffymahoney View Post
                        I wonder if the black dust was from the smoke we had the last few weeks?
                        Good thought, though I think that would look grey/ash colored since it would be from wood smoke. This stuff was absolutely pitch black.

                        Comment

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