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    Gel-Coat Repairs done

    OK, so a while back I posted that around my D-Hook I had some cracking in the exact same place I did when the boat was brand new. At the time Taylors Boat's who was the dealer said they fixed it all. It looked good no problems for three years. I babied it along and then well you know it cracked again in all the spots they did the gel repair all over the boat.

    So me being me decided to figure this out my self and see what if anything went wrong or was done wrong on the repair. Boy was there some problems.

    I spent several hours laying fiberglass on wood and practiced mixing & spraying gel coat, cracking it on purpose and repairing the cracks until I felt confident enough to go after the boat and repair it. Spectrum was great in giving me some advise and help along the way.

    So I remove the D-hook from the boat. Here is what I find. Gel-coat 1/2" thick. According to TIGE and Spectrum it should not be more than the thickness of a nickel. I always wondered about this area on my boat because everyone else seemed to have a flat pad shaped out for the D-Hook to rest against on the outside of the boat.

    So I proceed to remove all the excess Gel-Coat with an 80 grit DA Sander. I finally get it down to the Fiberglass. WOW I find a flat pad shaped out in the fiberglass for the D-Hook AMAZING. So I use some graphite and check for cracks. I find a total of six cracks around the fiberglass. So here we go again start grinding out more gel-coat from the boat in a bigger area so I can grind the fiberglass to repair it properly. I repair all the fiberglass cracks, reshape it to what it was, reinforce it, and get it ready to spray Gel-Coat.

    I spray all the Gel coat to the proper thickness wet sand everything down. Talk about a lot of work wet sanding, and now I have a nose on my boat that I know will not crack because of improper repairs. I just have three more cracks to do the same thing to around the boat.

    I can not believe the repairs Taylors did on this. It lasted four years but the amount of gel-coat build up, lack of any fiberglass repair below the surface amazes me. Both Spectrum and TIGE think it cracked again because one the fiberglass was not repaired, and two the thickness of the gel-coat was two thick.

    Anyways just wanted to share the experience and let everyone know Gel-Coat is not to hard to do just very time consuming and very messy to clean up the equipment when you are done (that includes the equipment being repaired The Boat). Any one that is Mechanical can do this just plan on a ton of time to be spent on it. This took me three days to do this repair. And when you are done plan on a sore back and arms for being in odd positions sanding and sanding and sanding to get everything back to the proper shape and structure. I will post some picks I wish I would have taken more pick in the beginning all the pics I have are after the fiberglass repair and halfway through the gel-coat repair. I used my phone I was not going to go inside and wash up to get the bigger nicer camera for it.
    Last edited by SPBFAN; 01-05-2011, 05:42 PM.
    www.automarinecare.com CWB, ACME, FlyHigh, Merc Marine, PCM, Marine-power, WETSOUNDS, HSE Volume Controls, Kicker, Sony, Samson Sports, and many other marine parts or accessory's.

    #2
    pictures or it didn't happen
    Originally posted by G-MONEY
    It hurts me to say it but go OU but only for this weekend!!!!

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      #3
      Great info, now I'm waiting patiently for pics
      2009 RZ2, PCM 343, MLA Surf Ballast, Premium Sound.
      2013 Toyota Sequoia 4WD W/Timbren SES

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        #4
        first pass with Gel-Coat Spray after the rebuild I know I should have taken pictures before this point. I was to involved to take pics just wanted to get it done. So here is what I took.




        Preped and ready for final spray of gel-coat








        FIBERGLASS RESIN AND FIBER MIX USED TO FIX CRACKS, Fill Voids and strengthen area that was fixed. This was done before the final prep in the pictures above. The fiberglass filler repair stuff is claimed by the EVERCOAT Rep to be 300 X stronger than any fairing putty or filler. He said this when applied correctly and attached directly to fiberglass is super Strong. I know that it certainly feels strong and only time will tell. Nothing beats the actual layup of fiberglass and resin though in my opinion. So I used this as a fairing putty rather than fairing putty.




        Boat complete and all back together.


        www.automarinecare.com CWB, ACME, FlyHigh, Merc Marine, PCM, Marine-power, WETSOUNDS, HSE Volume Controls, Kicker, Sony, Samson Sports, and many other marine parts or accessory's.

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          #5
          One other note after learning from experience. Masking tape does not hold up to well to the Gel-Coat so you have to use duck take when taping off. Spectrum is the one that told me that after I made the mistake. The gel-coat is real good at breaking the adhesive down on the masking tape edges and then the tape starts to roll back. It makes a big mess while spraying it when that happens. Have at least a gallon of Acetone on hand when learning to do this.
          www.automarinecare.com CWB, ACME, FlyHigh, Merc Marine, PCM, Marine-power, WETSOUNDS, HSE Volume Controls, Kicker, Sony, Samson Sports, and many other marine parts or accessory's.

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            #6
            Excellent job! That should last for quite awhile.
            Mikes Liquid Audio: Knowledge Experience Customer Service you can trust-KICKER WetSounds ACME props FlyHigh Custom Ballast Clarion LiquidLumens LEDs Roswell Wave Deflector And More

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              #7
              Just as you were taught,"if you want a job done right, do it yourself". Great job.

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                #8
                Very Nice Work
                "Failing to prepare is preparing to fail" John Wooden- Rest in Peace

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                  #9
                  Looks great!

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                    #10
                    Totally off topic, but:

                    I notice you don't have a "safety chain" on your trailer. The D-hook is held solely by the strap and hook. My 24Ve came the same way. I was surprised, since every other boat+trailer I've ever had or seen had a safety chain separate from the winch strap. This includes lightweight aluminum fishing boats. Yet my Tige, the most expensive boat I've ever owned with the nicest trailer I've ever had, doesn't have one. It has a loop where one can be attached, but no safety chain.

                    What gives?

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                      #11
                      Great looking work Andrew!

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                        #12
                        Originally posted by WABoating View Post
                        Totally off topic, but:

                        I notice you don't have a "safety chain" on your trailer. The D-hook is held solely by the strap and hook. My 24Ve came the same way. I was surprised, since every other boat+trailer I've ever had or seen had a safety chain separate from the winch strap. This includes lightweight aluminum fishing boats. Yet my Tige, the most expensive boat I've ever owned with the nicest trailer I've ever had, doesn't have one. It has a loop where one can be attached, but no safety chain.

                        What gives?
                        I just ordered a new boat and the bow strap is optional from the trailer manufacturer. It's right there on the order entry screen along with the transom ties downs.

                        Boatmate offers a bow strap - not a chain. http://www.boatmateparts.com/product...-t-71-1052.htm
                        Last edited by thtrog; 01-06-2011, 09:05 PM. Reason: Link

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                          #13
                          Originally posted by thtrog View Post
                          I just ordered a new boat and the bow strap is optional from the trailer manufacturer. It's right there on the order entry screen along with the transom ties downs.
                          I plan to install one when I pull the boat out of storage in the Spring. It's on my very long list of to-do's as we prepare the boat for its first season. I just cannot believe anyone would consider it optional.

                          The truck driver who transported my boat+trailer across the country noticed it on his own after the boat was on his flatbed. When he arrived here in Spokane, I found he had installed his own trucking straps from the bow eye to the trailer. That's a driver who pays attention.

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                            #14
                            I use Boat Buckles on the transom and they also offer this product for the Bow
                            http://www.wholesalemarine.com/p/BBB...+Tie-Down.html
                            "Failing to prepare is preparing to fail" John Wooden- Rest in Peace

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